Brewer
The modern brewing
industry is a highly sophisticated one and you would need an aptitude for
science and technology, a responsible and dedicated attitude, the ability
to work accurately and make good decisions and be able to work on your
own.
Most brewers were practical chemists, biochemists or microbiologists
before they became brewers.
The raw materials used to make beer include malt, (barley), maize, sorghum
grass, hops, yeast and water. Barley is the one of the world's largest
food crops but very little of it is actually eaten. In Europe, barley is
the major raw material for beer of which 15,5 thousand million gallons
(700 million hectolitres), are drunk every year. In order to turn barley
into beer, harvested barley grains are moistened with water and allowed to
germinate until they sprout. This sprouted barley is called malt and it is
dried for later use. Modern breweries buy this malt, soak it in water (the
mashing process) before extracting the liquid which is called wort. This
liquid wort is boiled with hops, cooled and selected strains of yeast are
added. For ale, the brew is fermented at 20 to 27 degrees Centigrade for
two to six days. Temperatures of 10-15 degrees Centigrade are used for
lager which requires a lower temperature in order to grow. At the end of
the fermentation period, the beer is filtered or spun in a cylinder called
a centrifuge which removes the yeast cells. It is then pasteurised by
heating to give it a longer life and casket, bottled or canned. Beer
usually contains 85-93 % water, a small percentage of sugar, 2-10% alcohol
and some minerals and B vitamins.
Cloudy, unfiltered beers like those made from other cereals such as maize
and sorghum grass in Africa contain higher levels of B vitamins that can
save people on poor diets from contracting nutrient-deficiency diseases
such as pellagra.
Quality Control starts at the raw material stage and continues through the
entire production process with scrupulous chemical and microbiological
analyses. Before the beer is bottled, canned or kegged and packed, you
would have to ensure that it was of the best quality. Your working
environment would be very hygienic but a little smelly at first until you
grew accustomed to the odour of the ingredients. Most of the modern
machines are fully automated and each one would have a trained staff
member to monitor its efficiency. Your task would be to make sure that
high standards of brewing are maintained at all times.
Training involves general analytical work and microbiology. You would also
be taught to taste beer professionally before learning about quality
control in the brewing and packaging departments. This would be followed
by a training in manpower management, budgeting and control, packaging,
warehousing and distribution.
In the Research Department, you would be looking for ways to improve the
product and the testing methods.
* Brewing Consultancy:
Highly experienced brewers would advise you on process, plant and quality
issues. Extensive in-company experience is needed for this position.
* Chemistry:
This consists of a quality assurance group that offer analytical and
auditing services to breweries, a gas chromatography group and a general
analytical staff responsible for updating and developing analytical
methods.
* Biochemistry Section:
In this section, different groups develop new methods, screen varieties
and measure the quality of barley, malt and hops.
* Process Innovation:
The people in this field work at producing a beer more economically
without effecting quality.
* Microbiology:
A yeast technology and a yeast research group all provide various services
to the Breweries.
Career Fields
Science and Technology
Courtesy: CareerExpo
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